Tag Archives: air compressor motor screw

China Custom 3 Phase 10HP 7.5kw 0.8MPa Electric Motor Direct Driven Screw Air Compressor air compressor price

Product Description

FIXED SPEED SCREW AIR COMPRESSOR

* High efficiency power-saving

* Durable and humanized filter components
 

* Independent research and development of IP54 motor

Model

Power KW

Power HP

Air flow L/min

Pressure  bar

Drive Mode 

SA-10A

7.5

10

1.2/1.1/0.95/0.8

7/8/10/12

Direct

   SA-15A

11

15

1.65/1.5/1.3/1.1

7/8/10/12

Direct

SA-20A

15

20

2.5/2.3/2.1/1.72

7/8/10/12

Direct

SA-25A

18.5

25

3.2/3.0/2.7/2.4

7/8/10/12

Direct

SA-30A

22

30

3.8/3.6/3.2/2.7

7/8/10/12

Direct

SA-40A

30

40

5.3/5.0/4.5/4.0

7/8/10/12

Direct

SA-50A

37

50

6.8/6.2/5.6/5.0

7/8/10/12

Direct

SA-75A

55

75

10/9.6/8.5/7.6

7/8/10/12

Direct

SA-100A

75

100

13.4/12.6/11.2/10.0

7/8/10/12

Direct

SA-150A

110

150

21/19.8/17.4/14.8

7/8/10/12

Direct

SA-175A

132

175

24.5/23.2/20.5/17.4

7/8/10/12

Direct

FAQ:

Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
  
Q2: How about the warranty terms of your machine?
A2: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
 
Q3: Could you provide some spare parts of the machines?
A3: Yes, we can offer.
 
Q4: What about product package?
A4: We will pack the products strictly with standard wooden carton.
 
Q5: Can you customized the voltage of products?
A5: Yes, the voltage can be customized according to your requirement. Like 380V/60HZ, 415V/50HZ, 220V/60HZ and so on.
 
Q6: Can you provide samples?
A6: Yes, we cam provide samples.
 
Q7: How long will you take to arrange production?
A7: Regular model within 7-15 days. Customized model within 25-30 days.

Q8: How about your customer service?
A8: 24 hours on-line service available. 48 hours problem solved promise.
 
Q9: Which payment term can you accept?
A9: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
 
Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 850/unit
1 unit(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China Custom 3 Phase 10HP 7.5kw 0.8MPa Electric Motor Direct Driven Screw Air Compressor   air compressor priceChina Custom 3 Phase 10HP 7.5kw 0.8MPa Electric Motor Direct Driven Screw Air Compressor   air compressor price
editor by CX 2024-03-27

China OEM SCR1200lbpm Series Screw Air Compressor with Specially Designed Pm Motor Enhanced Energy Savings Specially Designed Oil Pipe System Pm Air Compressor air compressor parts

Product Description

Product Technical Description

Product Name SCR1200LBPM Series Screw Air Compressor with Specially Designed Pm Motor Enhanced Energy Savings Specially Designed Oil Pipe System Pm Air Compressor
Model :  Low Pressure Permanent Magnet Series (LB & LBPM)
Type:  Low Pressure Permanent Magnet Screw Air Compressor
Voltage:  380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure:  1.5~5bar
Installed Motor Power:  37~185 Kw
Color:  Blue
Driven Method: Direct Driven
Trademark:  SCR
Transport Package:  Standard Wooden Packing
Available Certificate:  CE, ISO, UL, ASME, GHOST
Origin:  ZheJiang , China
application: Beverage , Biological Fermentation , Cement Transportation , Printing & Dyeing , Sewage Treatment , Textile

Product Features

1.Specially designed PM motor.

2.Enhanced energy savings.

3.Low Energy Consumption,Low running,maintenance cost.

4.Aptitude and intelligent Control, integrated touch-screen PLC displayer.

5.Unique safe units make whole compressor more safety, more stable,lest noise,lest energy Loss.

6.Easy to install,operate,maintain.

Specially designed PM motor:

The PM motor efficiency is even higher than IE3 premium efficiency motors. The motor uses high performance magnetic materials giving many advantages such as bearing free operation, grease free maintenance, direct 1:1 coupling without transmission losses, low noise and low vibration leading to a compact structure.

Enhanced Energy Savings:

When demand is low the PM low pressure compressor firstly reduces the speed to maintain the correct flow demand. If the air demand stops the compressor enters standby mode, saving further energy. The compressor automatically restarts and runs when the pressure drops below its setpoint.

The latest generation intelligent touchscreen controller:

SCR’s latest touchscreen interface allows simple intelligent control for your compressor. Pressure and scheduling times can be easily programmed allowing you to automatically start and stop the compressor to match production times. Remote operation and real time monitoring are built in the controller as standard.

Specially designed oil pipe system:

The oil system has been specially designed to reduce maintenance downtime and extend the periods between maintenance visits.

Model SCR1200LBPM-3 SCR1200LBPM-4 SCR1200LBPM-5
Capacity/Pressure(m3/min) 9.9~33
Motor Power(KW) 110 110 132
Speed(r/min) 450-1500
Starting way Star-Delta
Volt(V) 380/400/415(220)
Motor safety grade IP54
Motor isolation grade F
Electrical Supply 380(400,415)V/50Hz/3Phase, 220(440)V/60HZ/3P
Outlet Temperature(ºC) ≤ Environment Temperature+10ºC
Driven way Direct Driven
Noise level at 1 meter 78±3dB
Cooling method Air cooling
Oil content 1.2~3.6
Outlet Connection DN150
Dimension Length(mm) 3300
Width(mm) 2200
Height(mm) 2100
Weight(KG) 4800

Product Categories

Advantages

Application

About SCR

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

|

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China OEM SCR1200lbpm Series Screw Air Compressor with Specially Designed Pm Motor Enhanced Energy Savings Specially Designed Oil Pipe System Pm Air Compressor   air compressor partsChina OEM SCR1200lbpm Series Screw Air Compressor with Specially Designed Pm Motor Enhanced Energy Savings Specially Designed Oil Pipe System Pm Air Compressor   air compressor parts
editor by CX 2024-03-03

China high quality High Quality Electric Factory Price 22kw Motor Power Industrial Sales Low Noise Compression Screw Air Compressor arb air compressor

Product Description

TRBD-40A 30K W 7-13Bar economical screw air compressor

item

value

Applicable Industries

Manufacturing Plant, Construction works , Energy & Mining

After Warranty Service

Video technical support, Online support, Spare parts

Local Service Location

None

Showroom Location

None

Condition

New

Type

Screw

Configuration

Stationary

Power Source

AC POWER

Lubrication Style

Lubricated

Mute

NO

Place of CHINAMFG

China

 

ZheJiang

Model Number

TRBD-30A

Voltage

380V/50HZ

Dimension(L*W*H)

1150*880*1300 mm

Weight

600kg

Certification

CE

Warranty

1 Year

After-sales Service Provided

Online support

Working Pressure

7 bar, 8 bar, 13 bar, 12 bar, 10 bar

Air capacity

3200L/min@10bar;2300L/min@13bar;3800L/min@7bar

Machinery Test Report

Provided

Video outgoing-inspection

Provided

Marketing Type

Hot Product 2571

Warranty of core components

2 years

Core Components

Motor, Air End

Gas Type

Air

Product name

Screw Air Compressor

Cooling method

Air Cooling Water Cooling

Application

Industrial Equipment Air Compressor

Motor power

22kw/30hp

Pressure

7-13bar

Capacity

2.3~3.8m3/min

Drive method

Belt Driven

Air Outlet Size

G 1″

Noise

69dB

Speed

2940rpm

Click Here For More Products

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year(Complete Machine) 3 Years(Core Components)
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Samples:
US$ 2153/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China high quality High Quality Electric Factory Price 22kw Motor Power Industrial Sales Low Noise Compression Screw Air Compressor   arb air compressorChina high quality High Quality Electric Factory Price 22kw Motor Power Industrial Sales Low Noise Compression Screw Air Compressor   arb air compressor
editor by CX 2024-02-21

China Good quality 22kw 20HP 30HP 50HP Variable Speed Permanent Magnet Synchronous Motor Rotary Screw Air Compressor air compressor portable

Product Description

LG-II series two-stage air compressor

Product Description

Main Machine:

  1. Adopt two-stage compression main engine, large rotor and low speed.
  2. The upper and lower integrated design concept combines the first-stage compression rotor and the second-stage compression rotor in 1 casing to achieve the highest compression transfer efficiency.

      3. The compression ratio of each stage is small, the leakage is smaller, and the volume utilization rate is high. The bearing is less stressed and has a long service life.

Intake system:
Vertical straight-through air intake structure minimizes pressure loss, special air inlet sealing material ensures long service life, no wearing parts, reliable performance and long service life.

Piping system:
The pipeline system adopts the American standard pipeline design. Due to the large inner diameter of the transport pipe and the small flow resistance, the hard pipe usually has a higher transport rate than the hose, and is stable, long service life, and maintenance-free for life.

Permanent magnet motor:
The variable frequency permanent magnet motor has the characteristics of high efficiency, high power factor, wide high efficiency interval, stable speed, zero slip, and energy saving. Therefore, the permanent magnet frequency conversion equipment under the two-stage CHINAMFG can be more energy saving.

Controller:

  1. Adopt advanced microcomputer control to achieve intelligent operation and humanized operation, and the operation status is clear at a glance.

2. Equipped with advanced intelligent control system, various parameters such as pressure and temperature are continuously monitored, controlled and displayed according to preset values.
3. It has the function of automatic fault alarm and protection, and stores historical operation records in time.

Product Feature
Energy saving analysis

  1. The compression ratio of each stage is much smaller than the compression ratio of the common main engine of the same power, and by oil injection cooling, the temperature of the secondary intake air is reduced, and the compression work is greatly reduced.
  2. The low pressure ratio greatly reduces the backflow leakage between the rotors, and greatly improves the volumetric efficiency and adiabatic efficiency, which is ultimately reflected in the increase in the compressed gas production.
  3. Two-stage compression is better than single-stage at the same power.

Specification

Mode L571A-11 L030A-11 L037A-11

Machine

Set

Exhaust volume (m³/min) 4.2 6.2 7.2
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level 2 2 2
Motor power(kw) 22 30 37
Motor speed(rpm) 1480 1480 1480
Energy efficiency rating Grade I Grade I Grade I
Start method soft start soft start soft start
Transmission mode direct connection direct connection direct connection
Connection size G1-1/2″ G1-1/2″ G1-1/2″
Cooling method air cooling air cooling air cooling
Length(mm) 1785 1785 1785
Width(mm) 1107 1107 1107
Height(mm) 1432 1432 1432
Machine weight(kg) 1200 1300 1350

 

Mode L045A-11 L055A-11 L075A-11

Machine

Set

Discharge volume(m3/min) 10.5 12.55 15.5
Discharge pressure (MPa) 0.8 0.8 0.8
Compression level 2 2 2
Motor power(kw) 45 55 75
Motor speed(rpm) 1480 1480 1480
Energy efficiency rating Grade I Grade I Grade I
Start method soft start soft start soft start
Transmission mode direct connection direct connection direct connection
Connection size G1-1/2″ G2″ G2″
Cooling method air cooling air cooling air cooling
Length(mm) 1785 2180 2180
Width(mm) 1107 1350 1350
Height(mm) 1432 1600 1600
Machine weight(kg) 1850 2000 2150

 

FAQ

Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
 
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
 
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set, 
Machine in nude packing, spare parts in standard export wooden box.
 
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
 
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
 
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
 
Q7: Can I trust your company ?
 A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company. 

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After-sales Service: Online
Warranty: 3000hours
Lubrication Style: Lubricated
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China Good quality 22kw 20HP 30HP 50HP Variable Speed Permanent Magnet Synchronous Motor Rotary Screw Air Compressor   air compressor portableChina Good quality 22kw 20HP 30HP 50HP Variable Speed Permanent Magnet Synchronous Motor Rotary Screw Air Compressor   air compressor portable
editor by CX 2024-02-10